Raw Wool

Raw Wool

handmade

Wool is either imported or is bought from nearby markets and is carefully sorted to pick out unwanted particles. Wool often carries dust, grease which is removed by washing it thoroughly and is then sun dried for two-three days.

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Scouring

Scouring

handmade

It is the process of washing of Wool fibre. Wool fibre has lot of dust, dirt and the sticky oily material called Suint. Suint is the wax like material which comes out from sweat glands of Sheep. The fibre has to be washed with caustic to remove suint.

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Woollen Yarn Spinning

Woollen Yarn Spinning

handmade

Spinning involves two steps Carding and Spinning- Carding is sometimes done by hand with help of carding brush or on carding rollers run by hand. The carded wool is spun into yarn by using a charkha or a spinning wheel. The thickness of the yarn depends on the quality of the carpet and generally a 3 ply yarn is used.

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Yarn Dyeing

Yarn Dyeing

handmade

The yarn dyeing happens in hanks or in package dyeing. Package dyeing is a method where yarns are wound on perforated cones placed in a dye vessel.

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Yarn Opening

Yarn Opening

handmade

It is a process that involves opening the bigger and loose lea and wrapping it into tightly wrapped bunch which is smaller in size

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Carpet Designing

Carpet Designing

handmade

Drawing a pattern to a carpet is extensive and demanding work. When speaking about patterns and carpet manufacturing these are often divided into three categories; curvilinear, geometric and figural patterns. There are many frequent named patterns, we will mention a few of the most common ones.

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Raw Washing

Raw Washing

handmade

It is done as the first wash to clean the carpet and for removal of dust and dirt or any stains on the carpet.

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Shearing

Shearing

handmade

After carpet is washed the piles are cut to level them to same height. This is called Shearing.

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Embossing

Embossing

handmade

Embossing. is the process of cutting the borders of the motif on the carpet which gives detailing to the motif.

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Side Binding

Side Binding

handmade

The sides of the carpet is bound by a separate thread which is a thick thread and often doubled. This gives additional strength to the carpet.

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Seinging

Seinging

handmade

it is the process of burning the protruding fibres on the backside of the carpets. This gives a sharp and neat finish to the carpet

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Final Washing

Final Washing

handmade

The carpet is washed for the final time. Final washing provides it the required luster.

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